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Product Description

1- product name: Ball mill for sanitary ware vitreous ceramic slip material

2- product name：

Slip preparation machine

3- Machine introduce

This machine mainly includes: cylinder part, transmission part, electrical control.

Grinding method: wet and intermittent type (fine grinding)

Uses: mainly used for the crushing, grinding and mixing of ceramic raw materials

The material in the barrel: raw materials, grinding media and water.

4- Main advantage：

Main advantage 1:

1. The 5-20T ball mill can be selected with frequency conversion speed regulation, and 8 operating speeds can be preset according to the process requirements, which improves the grinding efficiency, saves 20% of energy consumption and reduces costs. Various formulas can be pre-stored in the parameters, which can be switched at will according to the process during the production process.
2. Compact structure, simple operation (forward and reverse running state can be switched);
3. The large ball mill is equipped with an auxiliary motor, which helps to accurately position the grinding mouth and effectively mix the material, water and grinding body. The main motor and auxiliary motor have an interlock function;
4. Set emergency stop button and safety lock control, high safety;
5. The cylinder adopts submerged arc welding, which has large melting depth and high weld quality. Both ends of the shaft are heat treated to eliminate internal stress. Both ends of the shaft are processed simultaneously to ensure the coaxiality of the ball mill.

Main advantage 2:

1. The operation is simple, and the running state of forward and reverse rotation can be switched.

2. It adopts Siemens or Omron frequency conversion control to realize segmented speed regulation. It can preset 8 operating speeds and run according to the set process time, which improves grinding efficiency, saves energy consumption and reduces costs.

3. Equipped with a timer, it will automatically stop running when the set time is reached.

3. A variety of formulas can be pre-stored in the parameters (that is, the operating speed and time period parameters). Switch arbitrarily when changing the process plan.

4. High security, with emergency stop button and safety lock control.

5. The auxiliary motor of the large ball mill is helpful for the precise positioning of the grinding mouth and the effective mixing of the material, water and grinding body after feeding. The main motor and the auxiliary motor have an interlocking function, that is, the auxiliary motor is started, and the main motor is not allowed to start.

6. The cylinder adopts submerged arc welding with large melting depth and high welding seam quality. Both ends of the shaft are heat treated to eliminate internal stress. The two ends of the shaft are processed synchronously to ensure the coaxiality of the ball mill.

5- Mainly technical data

Type	Drum size	Efficient volume	Rotating speed of cylinder		Lining plate	Main motor and reducer			Auxiliary motor
Type	Ømm×mm	M3	Main speed	Auxiliary speed	Lining plate	Type	Power	Rotating speed	Type	Power	Rotating speed
0.05T	600×700	0.132	50	-	High alumina lining	Y100L-6	1.5	50	-	-	-
0.1T	660*770	0.18	50	-	High alumina lining	Y112M-6	2.2	50	-	-	-
0.2T	910×1120	0.56	38	-	High alumina lining	Y132M1-6	4	38	-	-	-
0.5T	1200×1400	1.3	31.5	-	High alumina lining	Y132M2-6	5.5	31.5	-	-	-
1T	1600×1800	3.12	25.5	-	High alumina lining	Y160M-4	11	25.5	-	-	-
1.5T	1800×2100	4.69	23	-	High alumina lining	Y180L-6	15	23	-	-	-
2.5T	2200×2200	7.3	22.7	-	High alumina lining	Y225M-6	30	22.7	-	-	-
5T	2700×2700	11.5	17.2	1	Stone lining	Y208S-6	45	17.2	XWDC5.5-7-87	5.5	1
5T	2400×2600	10.39	19.6	1.1	Mid-alumina lining	Y280M-6	55	19.6	XWDC5.5-7-87	5.5	1.1
5T	2400×2600	10.39	19.6	1.1	High alumina lining	Y280M-6	55	19.6	XWDC5.5-7-87	5.5	1.1
8T	2700×3400	15	15.9	1	Stone lining	Y280M-6	55	15.9	XWDC5.5-8-87	5.5	1
8T	2700×3000	14.7	15.9	1	Mid-alumina lining	Y280M-6	55	15.9	XWDC5.5-7-87	5.5	1
8T	2700×3000	14.7	15.9	1	High alumina lining	Y280M-6	55	15.9	XWDC5.5-7-87	5.5	1
10T	2700×4000	17.87	16	1	Stone lining	Y280S-4	75	16	XWDC5.5-7-71	5.5	1
10T	2700*3500	17.67	16	1	Mid-alumina lining	Y280M-4	90	16	XWDC5.5-7-71	5.5	1
10T	2700*3500	17.67	16	1	High alumina lining	Y280M-4	90	16	XWDC5.5-7-71	5.5	1
15T	3000*5000	28.4	14	0.6	Stone lining	Y315M-6	75	14	XWDC5.5-7-71	5.5	0.6
15T	3000*4560	28.4	14	0.6	Mid-alumina lining	Y315M-6	90	14	XWDC5.5-8-87	5.5	0.6
15T	3000*4560	28.4	14	0.6	High alumina lining	Y315M-6	90	14	XWDC5.5-8-87	5.5	0.6
20T	3200*5100	33.44	13.5	0.64	Stone lining	Y315L1-6	110	13.5	XWDC11-9-87	11	0.64
20T	3200*4500	32.05	13.5	0.64	Mid-alumina lining	Y315L1-6	110	13.5	XWDC11-9-87	11	0.64
20T	3200*4500	32.05	13.5	0.64	High alumina lining	Y315L1-6	110	13.5	XWDC11-9-87	11	0.64

a. 其他参数Others parameter

NO.	Main project	Content
1	Motor brand	Hengshui Mengniu
2	Inverter brand	Siemens
3	PLC brand	Siemens
4	Major brands of electrical components	Omron, Schneider
5	Bearing brand	Dalian Yejin

b. 设备安装条件Machine installation condition

Type	Floor space	Equipment weight (kgs)	Foundation bearing capacity	Central distance （mm）	Inlet size	Outlet size
Type	Unit：mm	doesn’t include lining and grinding body	≥kN	(±2mm)	mm	mm
0.05T	1560*1160	450	65	1263	118（113）*69	118（113）*6
0.1T	1560*1190	550	65	1237	118（113）*69	118（113）*6
0.2T	1730*1500	800	100	1484	395(398)*140	110*95
0.5T	3100*2600	1500	200	1780	395(398)*140	110*95
1T	3445*3870	3000	400	2492	440(445)*150	110(115)*160
1.5T	3500*4400	3300	500	2492	440(445)*150	110(115)*160
2.5T	3840*4550	4200	1000	3014	440(445)*150	110(115)*160
5T	4160*5270	10000	1500	3530	495(498)*178	245(250)*150
5T	4400**5850	10500	1500	3530	495(498)*178	245(250)*150
5T	4400*5850	10500	1500	3530	495(498)*178	245(250)*150
8T	5500*6340	11000	2000	4290	495(498)*178	245(250)*150
8T	5100*6310	10700	2000	4290	495(498)*178	245(250)*150
8T	5100*6310	10700	2000	4290	495(498)*178	245(250)*150
10T	6500*6310	13000	2500	4936	495(498)*178	245(250)*150
10T	6000*6310	13000	2500	4936	495(498)*178	245(250)*150
10T	6000*6310	13000	2500	4936	495(498)*178	245(250)*150
15T	7200*5940	16000	3500	6040	495(498)*178	245(250)*150
15T	6760*5940	15000	3500	6040	495(498)*178	245(250)*150
15T	6760*5940	15000	3500	6040	495(498)*178	245(250)*150
20T	7730*7250	19000	5000	6140	495(498)*178	245(250)*150
20T	7310*7250	18000	5000	6140	495(498)*178	245(250)*150
20T	7310*7250	18000	5000	6140	495(498)*178	245(250)*150

c. 设备使用条件Machine using condition

高铝球和高铝衬产品性能参数：

Performance parameters of high-aluminum balls and high-aluminum lining products:

l Al2O3%： 92±1%；

l SiO2： 6.5%max ;

l Fe2O3%： ≤0.1；

l Cao+MgO+NaO+Others： 1.5% max；

l Water absorption: ≤0.01%；

l volume density ≥3.60g/cm3；

l Moh's hardness ≥9；

l Equivalent wear ≤0.15

中铝球和中铝衬技术参数：

Technical parameters of Middle Aluminum Ball and middle Aluminum Lining

l Al2O3%： 67±3%；

l SiO2： 35-30%；

l Fe2O3%： ≤0.1；

l Water absorption ≤0.01%；

l volume density ≥3. 0g/cm3；

l Moh's hardness ≥7；

l （g/kgh）：Equivalent wear ≤3%

球磨机型号type	内衬inner lining		研磨球 grinding ball		研磨球比例grinding ball proportion	原料（干料）：水：研磨介质比例
球磨机型号type	类型type	厚度(mm) thickness	类型type	数量Q’ty（T）
0.05T	高铝衬 High aluminum lining	40	高铝球high aluminum ball	0.1	20:30:40=4:1:5	1:(0.45-0.55):(1.5-2.3)
0.1T	高铝衬High aluminum lining	40	高铝球high aluminum ball	0.2	20:30:40=4:1:5	1:(0.45-0.55):(1.5-2.3)
0.2T	高铝衬High aluminum lining	40	高铝球high aluminum ball	0.4	30:40:50=4:1:5	1:(0.45-0.55):(1.5-2.3)
0.5T	高铝衬High aluminum lining	40	高铝球high aluminum ball	1	40:50:60=4:1:5	1:(0.45-0.55):(1.5-2.3)
1T	高铝衬High aluminum lining	40	高铝球high aluminum ball	2	40:50:60=4:1:5	1:(0.45-0.55):(1.5-2.3)
1.5T	高铝衬High aluminum lining	50	高铝球high aluminum ball	3	40:50:70=4:1:5	1:(0.45-0.55):(1.5-2.3)
2.5T	高铝衬High aluminum lining	50	高铝球high aluminum ball	5	40:50:70=4:1:5	1:(0.45-0.55):(1.5-2.3)
5T	石衬stone lining	130-170	硅球石 Silica spherulite	6	60-80 （100%）	1:(0.8-1.1):(1.5-2.3)
5T	中铝衬middle aluminum lining	80	中铝球middle aluminum ball	8	20:30:40:50:60=1.5:1.5:3:2:2	1:(0.8-1.1):(1.5-2.3)
5T	橡胶衬rubber lining	50	硅球石 Silica spherulite	6	60-80 （100%)	1:(0.8-1.1):(1.5-2.3)
5T	高铝衬High aluminum lining	60	高铝球high aluminum ball	10	40:50:80=4:1:5	1:(0.8-1.1):(1.5-2.3)
8T	石衬stone lining	130-180	硅球石Silica spherulite	13	(60-80):(80-100)=5:8	1:(0.8-1.1):(1.5-2.3)
8T	中铝衬middle aluminum lining	100	中铝球middle aluminum ball	13	20:30:40:50:60=1.5:1.5:3:2:2	1:(0.8-1.1):(1.5-2.3)
8T	橡胶衬rubber lining	50	硅球石Silica spherulite	13	(60-80):(80-100)=5:8	1:(0.8-1.1):(1.5-2.3)
8T	高铝衬High aluminum lining	70	高铝球high aluminum ball	16	40:50:80=4:1:5	1:(0.8-1.1):(1.5-2.3)
10T	石衬stone lining	140-190	硅球石Silica spherulite	16	(80-100):(100-120)=1:1	1:(0.8-1.1):(1.5-2.3)
10T	中铝衬middle aluminum lining	100	中铝球middle aluminum ball	16	20:30:40:50:60=1.5:1.5:3:2:2	1:(0.8-1.1):(1.5-2.3)
10T	橡胶衬rubber lining	50	硅球石Silica spherulite	16	(80-100):(100-120)=1:1	1:(0.8-1.1):(1.5-2.3)
10T	高铝衬High aluminum lining	70	高铝球high aluminum ball	20	40:50:80=4:1:5	1:(0.8-1.1):(1.5-2.3)
15T	石衬stone lining	150-200	硅球石Silica spherulite	22	(80-100):(100-120)=1:1	1:(0.8-1.1):(1.5-2.3)
15T	中铝衬middle aluminum lining	100	中铝球middle aluminum ball	24	20:30:40:50:60=1.5:1.5:3:2:2	1:(0.8-1.1):(1.5-2.3)
15T	橡胶衬rubber lining	60	硅球石Silica spherulite	22	(80-100):(100-120)=1:1	1:(0.8-1.1):(1.5-2.3)
15T	高铝衬High aluminum lining	70	高铝球high aluminum ball	30	50:70:100=4:1:5	1:(0.8-1.1):(1.5-2.3)
20T	石衬stone lining	150-200	硅球石	26	(80-100):(100-120)=4:6	1:(0.8-1.1):(1.5-2.3)
20T	中铝衬middle aluminum lining	100	中铝球middle aluminum ball	32	20:30:40:50:60=1.5:1.5:2:3:2	1:(0.8-1.1):(1.5-2.3)
20T	橡胶衬rubber lining	60	硅球石Silica spherulite	26	(80-100):(100-120)=4:6	1:(0.8-1.1):(1.5-2.3)
20T	高铝衬High aluminum lining	70	高铝球high aluminum ball	40	40:60:80=2:3:2	1:(0.8-1.1):(1.5-2.3)

Our advantage:

Supply turnkey tailor design of sanitary ware producing line;

Supply sanitary ware slip and glaze formula service;

Supply sanitary ware high pressure casting technical train service;

Supply sanitary ware high pressure mold making and train service;

Supply high quality producing machine;

Supply installation and commissioning service;

Supply producing team building service.

Ball mill

Product Category

Ball Mill

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