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Water Closet Hpcm


1-product name:

Sanitary ware high pressure casting machine for water closet toilet bowl slide-frame body taking model

Key words:Hexiang hi-pressure sanitary ware casting machine for bowl of 2-piece toilet

2-Product grouping

Casting machine-High pressure casting machine-bowl

Model: bowl of 2 piece

3- Product use: Application of machine

This pressure casting machine with 8 modules is used to produce toilet bowl, smart toilet, bidet which is modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum. 

As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of bowl part of 2-piece toilet. 

Its’ advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage. 

4-Machine’s structure 

Main body;

Compressed air;

Mould hydraulic press;

Slip feeding pressure reinforce;

Vacuum demoulding system;

Green bases conveyor system;

Electrical auto control system

No. Items Contents 

1 Demoulding method Vertical lifting+ Transverse  horizontal+ vacuum suction+ compressed air 

2 Mould close method auxiliary by pneumatic +mould close by hydraulic 

3 Pressure of mould close 30-40T

4 Accurate of mould close ±0.25mm

5 Turnover angle of turnover-frame 0-34°

6 Pressure of low-pressure slip feeding 0.25±0.05MPa

7 Pressure of hi-pressure slip feeding 0.8-1.0MPa

8 Method to increase pressure for slip feeding Hydraulic pressurize

9 Pressure of compressed air ≥0.6MPa

10 Air consumption (/module) 0.3M³/h

11 Pressure of water resource 0.3MPa

12 Water consumption (/module) 0.2M³/h

13 Quantity of mould 1 piece/time/module

14 Total casting cycle 20~25min/cycle (adjustable)

15 Total install power 8kw/module +10kw

16 Method of green body taking Electrical lifting+ pneumatic /electrical horizontal fold-speed+ transportation by step conveyor 

17 Total weight ≈9.7T/module + 3.5t

18 Dimension L: 29000mm, W: 3880mm, H: 5095mm

Working condition

Slip temperature 35±2 ℃

Absorption slip thickness 8-9mm 45mins

Casting workshop temperature 30±2 ℃

Relative humidity 65±2 °

Air source pressure ≥0.6 Mpa

Water pressure ≥0.3 Mpa

Water condition for cleaning mold 1 μm

Water source filter 10 μm

6-output and efficiency 

Capacity calculation, sample by 8 module type

Daily working time 22.5 Hours/day

1350 Mins/day

Q’ty of module 8 1 pcs of mould/module

Casting cycle 30 Mins

Daily output 360 pcs

Average manpower output

Q’ty of shift per day 3

Manpower per shift 4

Average manpower output 30 30 pcs/man/shift; includes process of blowing-cleaning, polishing, hole punching, body turnover, rim sticking and handle the body up to trolley

7-brand of main components 

Item No Parts name Brand Remarks

1 PLC Siemens  1200-1500 Series

2 Touching screen Kinco  

3 Pneumatic control cabinet SMC Integrated control

4 Pneumatic control elements SMC Air pipe, valve

5 Travel Switch Schneider  

6 Proximity switch Pepperl fuchs  

7 Water drop separator SMC  

8 Micro-mist separator SMC  

9 Cycle vacuum pump Nash  

10 Speed control valve SMC  

11 Cylinder SMC  

12 Solenoid valve SMC  

13 Reducing valve SMC  

14 Electric elements Schneider and Omron  

15 Safety curtain Omron  

16 Hydraulic valve group Rexroth  

17 Seal of hydraulic station Parker  

8-photo of green body produced by HPCM:

9—reference photo of machine in running 

Add: No. 188, Yutang Road, Fengnan District, Tangshan City, Hebei Province, China 
Phone: +86 315 8381888 / +86 137 8552 7888
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